Many bobblehead lovers are curious concerning how custom bobble heads is made and why it usually takes weeks to make one. At a top level, there are actually four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both preparation work and final shipping. Prior to getting into information of each step, it can be worth mentioning that the process described is made for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This task requires a mastery of hand sculpting skills. It is usually done by skillful artists, who normally have many years of experience doing hand sculpting depending on provided photos or reference objects. It might take 4 to 5 hours for any very experienced artist to sculpt a 7-inch bobblehead, while for any less experienced artist it may take a lot more than a day or two. As soon as the initial sculpting is finished, the customer will get the chance to check its photos. Making changes is pretty simple and easy quick at this stage. Alternatively, it will probably be more costly to request a difference at a later stage because the whole sculpture should be rebuilt. Therefore, a consumer should look at the initial sculpture carefully as soon as the bobblehead maker is asking for comments. Should you be unclear, you should demand more photos or request clarification. By doing that, you might spend more time upfront, but furthermore you will minimize the chance of needing to offer the bobblehead reworked later and achieving to pay more. Also, the individual must be aware which a custom bobblehead doll is produced based upon submitted photos as opposed to a live person. Therefore, the expectation ought to be set properly concerning the resemblance and facial expression of your final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure during which the initial sculpture in the previous process will be used as a base to develop the profile and curvatures of a bobblehead’s body and head. First, a semi-liquid silicone gel will probably be used on the top of the initial sculpture. A soft silicone coating that can take the contour in the custom sports bobbleheads will probably be formed when the gel dries. Then, a plaster coating will probably be applied on the outside from the silicone coating. The plaster coating will end up a hardened cast once the drying process. Subsequently, the first sculpture will likely be removed from the silicone coating. After the preparation work is done, melted resin is going to be injected to the emptied silicone coating to make the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to help keep the resin within the desired shape before it is actually solidified. When the resin becomes solid, it will likely be taken off by opening the plaster and peeling off of the silicone coating. By now, a raw bobblehead doll has been created.
3. Polishing (someone to three working days)
A raw bobblehead is just not willing to be painted. It has grease on its surface that must be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process will result in poor painting later on. Polishing a bobblehead doll also needs a decent measure of craftsmanship. Because its shape and curvature are not the same from one to a different one, this technique still can not be standardized and automated. As well as taking off the grease and smoothing the surface, refining the raw bobblehead details manually can be necessary. Due to tolerances stemming through the molding process, deviation through the initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead after the initial polishing, and this process may need to be reiterated. When it is determined how the defects should not be fixed, the complete raw bobblehead needs to be scrapped.
4. Painting (a person to three working days)
Painting is not really as elementary as it looks to be. The initial step would be to blend base colors to make colors the consumers desire. The caliber of the blended colors is vital, as it comes with a large affect on the aesthetic part of the bobblehead. Also, because every bobblehead could have its unique colors, simply making the specified colors with good quality for custom wedding bobbleheads can be very time-consuming. Secondly, painting is carried out utilizing the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to create different patterns on the clothing. In such instances, the painting artists will be asked to alternate different painting brushes on those tiny areas, and that is a demanding task. Once paints are put on a bobblehead doll both for its head and body, it could be assembled simply by using a spring with glue on ends. Obviously, making use of the spring is what makes the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading the aforementioned has had an improved understanding of the basic process of setting up a custom bobblehead doll. By using a better understanding of the method, a consumer can better plan her or his next buying a custom bobblehead doll.